Roll Forming Tool Design & Manufacturing
BSS Anuj Industries has an expert team of tool designers who use state-of-the-art CAD/CAM software to design precision roll forming tooling for any profile. Our tooling design process follows a systematic flower diagram development approach, ensuring every bend radius, strip width, and roll profile is meticulously calculated.
After design, rolls are manufactured on our precision CNC turning centers and grinding machines, using high-quality alloy steel materials like D2, H13, and EN31 to ensure maximum tool life and dimensional accuracy.
Design & Manufacturing Process
Profile Analysis
Detailed analysis of finished profile to develop optimum forming sequence and strip layout.
Flower Diagram
Systematic flower diagram development for every pass — ensuring smooth, spring-back controlled forming.
3D CAD Modeling
Full 3D modeling of each roll in CAD before machining — assembly interference checks included.
Trial & Approval
Tool trial run on machine, profile measurement, and approval before delivery.